Place the washed and rested sesame into a wide non-stick pan or heavy-bottomed pot. Roast over medium heat, stirring constantly. At first, the seeds will remain pale. Gradually, they will begin to darken slightly and develop the warm aroma of roasted sesame.
Use the seed temperature as your guide:
- 90°C gives a mild, pale, delicate flavor;
- 110°C gives a balanced homemade tahini profile;
- 120°C gives a darker, more intense, slightly bitter profile.
For your first attempt, 110°C is the safest target. It creates a balance between aroma and softness. If you want tahini mainly for hummus or sauce, you may stop around 90–100°C. If you want a stronger sesame paste for chocolate, halva, or desserts, you may go up to 120°C, but do not burn the sesame.
Roasting is one of the decisive stages of tahini production. It affects color, aroma, flavor, and the quality perception of the oil fraction. Studies on roasted sesame and tahini show that roasting time influences color values and is a relevant process-control parameter (Özalp, 2019; Tan, 2025).